Premade Pouch Packing Machine

Premade pouch machines can fill and seal almost anything of solid, granular, powder nature into customized premade bags.
It also brings new innovations in the flexible packaging of loose leaf tea and coffee products.

Premade Pouch Packaging Solutions

premade pouch packing solutions

Premade pouch machine fills and seals the pre-formed pouches instead of rollstock films. The premade pouch packaging solution does not require more effort in creating bags, resulting in convenience and flexibility both for the manufacturer and end consumer.

It can package solid, powdered, and liquid items into attractive premade bags. Featuring the built-in zipper options, the premade pouch machine can add more value to your pouches which could make your merchandise stand out on shelves.

The premade pouch packaging machines that we provided utilize branded components and parts, such as Siemens PLCs, Schneider cylinders, etc. The premade pouch packaging machine can continuously and steadily control the entire packaging process as well as the precise portion control. So you can get high production with accurate results.

Not to mention the premade pouch machines offer a cost-effective alternative to labor-intensive and costly manual bagging, allowing for affordable and reliable automation applications.

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Table Of Contents For This Page

It is not easy to introduce all aspects of premade pouch filler machine.  That is why we have prepared a lot of information related to the preformed pouch machine on this page for your in-depth understanding.

You can find more useful information on stand-up pouches, zipper bags, and quad seal bags for loose leaf tea packaging. We have prepared this content directory that will jump to the appropriate location when you click on it.

Our Pre-Made Pouch Packing Machines

Unlike VFFS packaging machines, pre-made pouch packing machines fill and seal already made custom bags without the need for roll stock films. Despite the higher cost of individual packages, the doypack pouch looks modern and comes with easier-to-use options. The popular look makes it stands out on shelves.

Our goal is to provide a range of high-quality and cost-effective automatic doypack packing machines.

The Main Rotary Packaging Machine can complete different types of prefabricated bag packaging. It can complete the actions such as bag opening, coding, filling, forming, and heat sealing well.

The single-lane premade pouch filler machine is universally applicable for a wide variety of bag styles, including doypack pouches, stand-up pouches, gusseted pouches, and quad seal pouches.

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For the small OEM Tea bag producers, they can not get more local market share without powerful tea packaging equipment. Especially in some tea origins, such as Sri Lanka, Kenya, South Africa, and so on. However, most of them do not have a sufficient budget and ideal production site.

To this end, we have manufactured cost-effective small-scale tea bag machines to replace the manual tea bag filling machines.

Features of Premade Pouch Filling Machine

premade pouch machine

High efficiency

Pre-made pouches are ideal for short runs. And the premade pouch machines do not need to spend time on forming bags. Your products can be dispensed, filled, and sealed more quickly. That way, more packages can be finished within a minute.

Multi-purpose packaging

The premade pouch machines can run a wide range of pouches: 4 sides sealed, gusseted Stand-up, zipper bag, and so on. Premade pouch-filling machines are well suited to packing various products, from food to technical items.

Flexible integration

In order to suit various product features, the premade pouch packing host can be easily integrated with different fillers, infeed, and outfeed conveying devices, and more. And finally, you can get the finished package that is pleasing to the customers.

Industries and Applications

Due to its good shelf appeal and convenience, the premade pouch packaging styles are unstoppable in flexible food packaging. Pouch packing machines cater to the packaging needs of any product, whether it is liquid, powder, or solid.

In the case of loose leaf tea and coffee products packaging, premade bags with large capacity, recloseable, easy to pour, and other attributes fulfill the packaging needs for loose leaf tea packaging while extending shelf life. So far, we have installed pre-made pouch machines for the following projects:

  • Filling and sealing premade side seal pouches of white tea brick for a leading tea producer.
  • Filling and sealing quad seal bags of roasted coffee with one-way valve to avoid bursting.
  • Packaging loose leaf tea into stand-up pouches for a private label tea shop.
coffee bean

Coffee bean

grain

Grain

loose leaf tea

Loose leaf tea

mixed nuts

Mixed nuts

Premade pouch style that we support

Our pre-made pouch packaging equipment supports a variety of pre-made bag packaging solutions. The bags are mainly made of kraft paper, laminated film, foil film, and so on. Windowed pouch, resealable zipper pouch, and sealed pouch are also available as options beside standard ones. Customize your pouch packing process and get the best results at a competitive price!

  • Seal Pouch
    Sealable pouches are the ideal packaging format for products with single portions and low net weight.
  • Stand-Up Pouch
    Gusset allows the pouch to stand independently for display, storage, and use.
  • Gusseted bag
    Gusset makes bags roomier by having extra material on the sides or bottom.
  • Flat bottom bag
    With an outstanding standing-up display, the large size allows them to stand perfectly on the shelf.
  • Quad seal bag
    Sealed in each corner of the pouch. It can keep its shape well on the shelf and hold heavier food products for retail packaging.

Seal Pouch

Stand Up Pouch

Gusst Bag

flat bottom bag

Flat bottom bag

quad seal pouch

Quad seal bag

Premade Pouch Packing Machine Feature Options

Our Premade Pouch Fill and Seal Machines can be integrated with auxiliary equipment to advance your work, such as multi-head scales, linear scales, Spiral Vibration Weighers, auger fillers, and other metering devices. In addition, there is flexibility to match with different infeed and outfeed options. Customize your premade pouch machine at an affordable price!

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Multi-heads Weigher

The multi-head scales allow the packaging of larger doses of products. Moreover, the combined weighing and measuring method brings a higher weighing accuracy. Ideal for complex, multi-ingredient products such as blended cereals, blend teas.

auger filler

Auger Filler

The auger filling system is suitable for products that do not flow freely and products that generate dust, such as coffee, flour, and other powders.

electronic scales

Electronic Scales

For fragile whole-leaf tea products, we recommend Spiral Vibration Weighers, which reduce the mutual crushing of materials.

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Supporting Platform

The working support platform is compact, stable, and safe with guard-rail & ladder. With it, customers can easily access and support their weighing and other elevated packaging components.

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Finished Product Conveyor

The take-away conveyor delivers the finished pouches one by one onto a rotary collection table automatically. Or it outputs them to the other working stations from the bottom of premade pouch packing machines.

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Z Type Elevator

Z Type Bucket elevator can eliminate manual loading by lifting the product into the computer-combined scale. It can reduce the damage to the products, especially for the whole leaf tea. The shell of the whole machine is sealed to reduce dust flying.

The Basic Knowledge About Premade Pouch Fill and Seal Machine

A premade pouch machine is relatively complex packaging equipment. Based on our years of customer service experience, here we provide points for attention in the procurement and use of stand up pouch filling and sealing machine

Reading this guide can help you get a powerful pre packing machine.

Bother roll stock film and pre-made bags are mature flexible pouch packing solutions. Here’s the difference :

  • Roll stock film: Before arriving at the packaging machine, the film roll is a large roll of flat packaging film wrapped around a hollow core. The material can be PE, aluminum foil, kraft paper, etc. When the packaging machine works, the film is formed into bags. Usually, rollstock film is the most economical bag packaging style.
  • Premade pouches: As the name implies, the bags are pre-made by the film supplier before they arrive at the packaging equipment. The packaging machine simply fills and seals these bags. Compared to roll stock film, pre-made pouches own higher quality finished appearance and cost a bit more.

The modular design concept allows customers to add functional modules as needed. The following optional features are available for our preformed pouch machines:

  • Modified Atmospheric Packaging: including vacuum packaging, nitrogen gas flushing, one-way valve, etc.
  • Seal Cooler: Cools the sealing area of the pouch, ideal for heat-sensitive products.
  • Dust Collector: Eliminate excess dust created during the filling process.
  • Code/Date Printer: Print out the code/lot number/date on the pouch before the bag opening step.
  • Hole Puncher/Die Cutter:  Punch a hole or cut an easy tear in the sachet closure.

Understanding the workflow of premade pouch baggers will help you to become a qualified preformed pouch filling sealing machine expert. With detailed views of each step of packaging, learn how the premade pouch packing machine works.

Step 1: Bag loading and coding

Put the bags in the magazine cells, the bag can move up and down. When the bag falls, use the suction cup to take the bag.  And then, the printer can code the batch number and date on the bag.

Step 2: Bag opening and supporting

Two suction cups which was on the upper and lower parts of the bag would open the bag mouth and bottom. (zipper open is optional.) Now that the pouch is ready for filling.

Step 3: Weighing and Filling

The products like tea leaves are weighed by the multi-head combined weigher. And then they would fall into the feeding hopper.

Step 4:Fill and Consolidate

The 6-10 station turntable rotates to transfer the bag directly below the feeding port. When the valve is opened, the tea leaves will fall into the bag.

Cooperate with the vibration device to make the tea leaves in the bag evenly distributed.

Step 5: Heat Sealing

Modified atmosphere packaging technology is available to extend the shelf life. Such as vacuum packaging or nitrogen flushing.

After that, the double-sided constant temperature heat sealing device will seal the bag twice.

Step 6: Forming and output

After the heat seal is over, the bag can be shaped or punched.  Eventually, the finished bag will fall on the conveyor belt and transfer to the next quality inspection or wrapping device.

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